Leader of PSA-Oxygen Generation Technology in China
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Product Technologies
Product Center
01VPSA-O2 Plant
Based on the high-efficient lithium-based VPSA-O2 adsorbent PU-8, combining with the unique airflow distribution technology, advanced process design and reliable supplementary devices, PIONEER has successfully ensured energy-efficient and large-scale VPSA-O2 plants to provide O2 product at a lower cost. PIONEER has built up over 100 sets of VPSA-O2 plants and taken the lion share in the field of VPSA-O2 in China. The VPSA-O2 technology won the first prize for Science and Technology Progress by the Ministry of Education. PIONEER is committed to mutual development with the customers, by providing economical O2 utilization program, optimization of existing plants or on-site gas supply.
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02PSA-O2 Generator
There has been a growing demand for small and medium-sized oxygen equipment with rapid development of the national economy in recent years. Beijing Peking University Pioneer Technology Co., Ltd. (hereinafter referred to as PKU PIONEER), seizing this market opportunity with its advanced technology and engineering experience of more than 100 sets of oxygen equipment, has produced the customized the new skid-mounted PSA oxygen equipment through its continuous development and innovation. The PSA-O2 generator meets a wide range of requirements for users in need of small and medium-sized oxygen equipment. It has remarkable advantages on its stability, simplicity, efficiency and energy saving.
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03PSA-CO Plant
PKU PIONEER’s independently-developed and produced PSA-CO adsorbent PU-1 was granted the Chinese, USA and Canadian patents. PU-1 has ultra-high adsorption capacity and selectivity for CO, which are the key features for PSA-CO technology which reaches the advanced level in the world. PIONEER originates the high and low consumption PSA-CO technology based on PU-1 adsorbent, achieving the efficient separation of CO from nitrogen, methane and other components, which is of great importance for the carbonyl synthesis industry. This technology won the Second Prize for National Technology Invention.
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Technical Advantages | PKU PIONEER
01Extensive Engineering Experience
PIONEER has built the most VPSA-O2 plants in China, including the world’s largest VPSA-O2 plant.
02Excellent Energy Consumption
Energy consumption of PIONEER’s VPSA-O2 plant is 0.29～0.32kWh/m3 (O2~100%), which is among the lowest, around the world.
03Independently-Developed Lithium-Based Adsorbent
PIONEER’s independently-developed & produced lithium-based adsorbent PU-8 is featured by high adsorption capacity of nitrogen and oxygen yeild coefficient.
04Mature and Reliable System Running
PIONEER’s VPSA-O2 plants are stable and the supplementary devices are mature and reliable, thus ensuring the continuous production for users.
Service Support
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01Technical Consultation
Preliminary design & consultation for oxygen demands in various occasions. Customers can have a good understanding of the process principles, practical specifications, typical application scenarios and development trends of VPSA oxygen plants by virtue of our rich project management experience. As users in different industries have dissimilar demands for product oxygen volume and purity, PKU Pioneer provides preliminary design consultation for the oxygen requirements in diverse cases. Based on clients’ needs, detailed analysis of the investment cost, comprehensive power consumption, delivery time and other economic indicators will be conducted. Customers will be given professional and reasonable implementation suggestions including overall solutions with technical and economical efficiency for energy conservation & environmental protection and greater benefits after integrated evaluation.
02Project Investigation
More than 400 VPSA-O2 projects available for your visit to know about key indicators of VPSA-O2 plants in China, India, Thailand, Belarus, Indonesia and other countries. Having taken the first market share in China, PKU Pioneer has over 400 VPSA-O2 projects in the world providing oxygen for Iron & steel manufacturing, non-ferrous metallurgy, solid waste management, glass & fiberglass making, papermaking and other fields. In addition to China as the major market, foreign projects have been spread to more than ten countries including India, Thailand, Belarus, Indonesia, Congo, Spain, and South Korea. 1. Various construction and application situations of VPSA oxygen plant cast certain differences on its applicable building standards. Owing to the reason above, PKU Pioneer is open for visitors who need to better know about the operation status of the previous projects. 2. By full technical communication on key indexes, operating principles, and technical advantages of VPSA plant, visitors can understand the practical running conditions. Thus overall solutions for significant profits can be schemed out according to the client’s demands for oxygen production.
03Project Implementation
Process design, package & delivery, on-site installation guide and operation specifications free training. Integrated services are supplied, consisting of process design, package delivery, on-site installation instruction, commissioning and free training for normalized operations. 1. In the early stage of project implementation, PKU Pioneer matches the most experienced manager in the corresponding industry as the person in charge in line with the project characteristics. Meanwhile, a team will be established to define the important operation parts and progress, and issue the implementation plan to ensure smooth and efficient delivery of the project. 2. In the middle, PKU Pioneer specially arranges experts to supervise the production progress and stock preparation to make sure the customer’s plant & accessories, tools, drawings and other materials are completely ready for on-time dispatch. 3. At the end, a professional engineering & technical team is responsible for guiding the installation where the focus is to strictly follow the requirements and procedures of commissioning & installation stipulated in the contract to organize the related personnel to complete the process. Then the installation quality will be checked and monitored. 4. Once installation completed, PKU Pioneer has specialized technicians to undergo on-site debugging to confirm the plant can successfully start up and fully meet the design requirements. 5. After successful start-up, on-site…
04After-Sales Maintenance
24-hour online after-sales maintenance and overhaul consulting, etc. Operation monitoring systems for overseas customers for fault early warning, equipment diagnosis, operation analysis and other services. PKU Pioneer provides customers with timely after-sales maintenance & overhaul and consultation services to solve problems without delay: 1. At present, PKU Pioneer’s subsidiaries have been building and managing over 10 oxygen factories engaged in gas supply business. Based on our rich experience in oxygen plant maintenance for many years, PKU Pioneer has compiled the “Oxygen Plant Operation and Maintenance Guide” to instruct end users to maintain the plant preventatively, i.e., maintenance must be carried out regularly within a specified period to save the cost to the largest extent. 2. PKU Pioneer can quickly respond to customer’s specific needs such as operation and maintenance issues, replacement & procurement of expired spare parts, operation guidance, etc. to guarantee uninterrupted operation. 3. For overseas customers, PKU Pioneer has developed the intelligent Pioneer Cloud system for operation monitoring which offers services like fault warning, equipment diagnosis, and operation analysis to improve the timeliness of after-sales service and reduce the risk of potential accidents, thus significantly cutting the cost of after-sales operation and maintenance. 4. In addition, PKU Pioneer carries out regular return visits to all customers who fill in the satisfaction survey form…
Solutions
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01Iron and Steel
PKU PIONEER has accumulated extensive experience in VPSA oxygen production technology over the course of 20 years and has served more than 50 large iron and steel companies, including overseas iron and steel companies such as India's JSW and The Philippines Meilian Steel. PKU PIONEER provides advanced gas separation technologies for iron and steel companies to help them save energy and improve efficiency and has an extremely high level of...
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02Nonferrous Metallurgy
It is an important technical measure to increase the productivity, reduce the energy consumption, control the environmental pollution, improve the technology of metallurgy and increase the economic benefit by replacing the ordinary air with the oxygen-rich air in nonferrous metallurgy. The VPSA-O2 technology of PIONEER may provide the metallurgy of non-ferrous metals such as copper, lead, nickel, zinc, tin and gold with the stable and reliable oxygen source to optimize...
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03Chemical Industry
Preliminary Design & Consultation for Oxygen Demands in Various Occasions.
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04Glass & Glass Fiber
Total-oxygen combustion smelting technology of the glass industry replaces the air by 90%-93% of oxygen in the gas combustion of heavy oil, coal tar, natural gas and coal convertor in the glass furnace. Total-oxygen combustion is advantageous in reducing the emission of smoke and nitrogen oxide in the smoke and saving the energy. Without considering the energy consumption of oxygen generation, it is generally recognized that the total-oxygen combustion may...
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05Paper Making
Oxygen bleaching is the widely-applied clean bleaching technology in the paper pulp field. Pulping enterprises equip the bleaching section with oxygen generating devices to generate rich oxygen for the deoxygenation, delignification and whitening sections. At present, most of pulping enterprises with better oxygen bleaching application effect adopt VPSA-O2 technology.
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06Cement
The application of PIONEER’s PSA oxygen-rich combustion technology in cement kilns may make cement producers significantly increase the output, save the energy, reduce the pollution and ultimately achieve the win-win purpose of economic benefit and environmental protection.
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07Sewage Treatment
PIONEER may develop the specific technical scheme and implementation scheme of sewage treatment according to the treatment requirement of the users and the sewage ingredients to provide the users with the internationally-leading, scientific, reasonable, effective and low energy-consuming active sludge treatment technique and integrated solution of urban sewage and industrial waste water.
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